Sustainability or the long way to green chemistry

If we want to create a fully green and fossil fuel-free chemistry, to be honest, we still have a long way to go. However, the first steps have already been made. At the moment efforts are concentrating on:

But if we want to create a 100 percent circular economy, that will not be enough.

Circular chemistry – Reduce – Increase

Whereas energy supply might be substituted by renewable sources, mainly wind, water and photovoltaics, raw material upstream cannot be substituted that easily as this will require new synthesis routes, starting from:

Let us have a look at Status Quo of Recycling

If we think of the recycling of packaging materials, only few are fully reused in the same way they were first used. All materials below belong to a group that have a high share of recycling in the Western World, based on postconsumer sorting and collection schemes.

Recycling rates in Germany

But what about the tons of laminated materials consisting of 5, 7 or 9 layers of different plastic materials, or coated material and composites used as construction parts in the engineering, automotive industry, in healthcare and other industries? How can they be recycled beyond energetic recycling/incineration which is at the moment the most frequently used method? Other types of recycling already exist but are used to a lesser extent.

Types of recycling

Circular economy – example polymers

Established Processes for Plastic Recycling

Solvent-based Purification (SBP)

Solvent-based processes allow the recycling of currently non-recyclable plastic compounds.
This type of recycling method uses a selective solvent dissolution process to remove impurities from postindustrial and postconsumer plastic, thereby recovering plastics of suitable quality for reuse.
The clean polymer can be recovered from the solution by precipitation.
There are several processes that have been developed based on solvent-based recycling of plastic waste.


Chemical recycling of plastics is gaining mainstream attention due to its potential to convert plastics into hydrocarbon building blocks, e.g.

Pyrolysis occurs at high temperatures (500° C) and in the absence of oxygen. Due to the nature of the waste feedstock plastics, pyrolysis oil contains impurities such as Sulphur, Nitrogen, Chlorine, oxygenates, which need to be removed before the pyrolysis oil can be utilized in downstream processes.

After purification high-quality hydrocarbon feedstock can be obtained that can be used to create new polymers also for food applications that require highly pure materials. Thermal pyrolysis is typically used for the recycling of those polymers for which depolymerization is harsh and that are not currently mechanically recyclable (PE/PP/PS mixtures, multilayer packaging, and reinforced fibers).


Solvolysis involves the breaking of the hydrolysable bonds of a polymer in the presence
of an alcohol or water, e.g.


The next steps

Using the full set of available recycling methods and process will help to

Anja Fürbach, Market Intelligence Senior Expert